Unitary products group P3HMX20F12001 Manuale di Installazione

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OIL-FIRED WARM AIR
FURNACE
P2HMX12F08001 P3HMX14F10001
P3HMX20F12001
(Upflow or Horizontal Models)
P3LBX12F08001 P3LBX14F12001
(Lowboy Models)
INTRODUCTION...............................................................2
HEAT LOSS......................................................................2
LOCATION OF UNIT ........................................................2
AIR CONDITIONING.........................................................4
COMBUSTION AIR...........................................................4
CHIMNEY VENTING.........................................................4
OIL TANK..........................................................................6
PIPING INSTALLATION ...................................................6
ELECTRICAL CONNECTIONS ........................................6
CIRCULATING AIR BLOWER..........................................7
OIL BURNER ....................................................................8
FURNACE INSTALLATION SET-UP................................9
MAINTENANCE AND SERVICE.....................................10
OPERATING INSTRUCTIONS .......................................10
TABLE A-1: BECKETT OIL BURNER SET-UP .............11
TABLE A-2: DIRECT DRIVE BLOWER SET-UP ...........11
TABLE A-3: DIRECT DRIVE BLOWER
CHARACTERISTICS ......................................................12
GENERAL DIMENSIONS – P*HMX MODELS ...............14
GENERAL DIMENSIONS – P3LBX MODELS................15
APPENDIX B: WIRING DIAGRAM.................................16
WIRING NOTES..............................................................17
R7184 DETAILED SEQUENCE OF OPERATION..........18
TABLE C-1: ST9103 DETAILED SEQUENCE OF
OPERATION ...................................................................20
TABLE C-2: CAD CELL RESISTANCE ........................21
TABLE C-3: R7184 TROUBLESHOOTING...................21
TABLE C-4: SYSTEM AND GENERAL
TROUBLESHOOTING....................................................24
AIR FILTER LOCATIONS...............................................27
REPAIR PART LIST – P3HMX14F10001 &
P3HMX20F12001............................................................28
REPAIR PART LIST – P3LBX12F08001A &
P3LBX14F12001A..........................................................29
REPAIR PART LIST – P2HMX12F08001.......................30
REPLACEMENT PART CONTACT INFORMATION......31
INSTALLATION
MANUAL
CONTENTS
Read this manual completely before beginning
installation.
Important: These instructions must be kept with
the furnace for future reference.
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Sommario

Pagina 1 - INSTALLATION

1 OIL-FIRED WARM AIR FURNACE P2HMX12F08001 P3HMX14F10001 P3HMX20F12001 (Upflow or Horizontal Models) P3LBX12F08001 P3LBX14F12001 (Lowboy Models)

Pagina 2 - LOCATION OF UNIT

10 high limit test is successful, shut off the electrical power to the furnace, restore the proper motor wiring. Finally, restore power to the furnac

Pagina 3

11 TABLE A-1: BECKETT OIL BURNER SET-UP BECKETT AFG SERIES OIL BURNERS FURNACE MODEL OUTPUT BTU/Hr. BURNER MODEL NOZZLE (Delavan) PUMP PRESSURE FLOW

Pagina 4 - CHIMNEY VENTING

12 TABLE A-2: DIRECT DRIVE BLOWER SET-UP (continued) BLOWER SET-UP COOLING CAPACITY 0.20 in. w.c. 0.50 in. w.c. FURNACE OUTPUT BTU/Hr. BLOWER MOTO

Pagina 5

13 TABLE A-3: DIRECT DRIVE BLOWER CHARACTERISTICS (continued) CFM External Static Pressure – inches w.c. FURNACE MODEL BLOWER MOTOR HP MOTOR FLA TEM

Pagina 6 - ELECTRICAL CONNECTIONS

14 GENERAL DIMENSIONS – P*HMX MODELS TABLE A-4: GENERAL DIMENSIONS (Inches) – P*HMX MODELS Cabinet Plenum Openings Flue Supply Air Return Air Width

Pagina 7 - CIRCULATING AIR BLOWER

15 GENERAL DIMENSIONS – P3LBX MODELS TABLE A-5: GENERAL DIMENSIONS (Inches) – P3LBX MODELS Cabinet Plenum Openings Flue Width A Length B Height C S

Pagina 8 - OIL BURNER

16 APPENDIX B: WIRING DIAGRAM

Pagina 9 - FURNACE INSTALLATION

17 WIRING NOTES CONTINUOUS FAN OPERATION: The ST9103 EFT has provisions to run the blower motor continuously on a speed lower than the cooling or hea

Pagina 10 - OPERATING INSTRUCTIONS

18 R7184 Detailed Sequence of Operation Power is applied to unit. The R7184 completes a self-diagnostic procedure. If no light or flame is present,

Pagina 11

19 IDLE STATE THERMOSTAT CALLS FOR HEAT SAFETY CHECK FOR FLAME (5 SEC.) BURNER MOTOR & IGNITOR START SOLENOID VALVE OPENS TRIAL FOR IGNITION

Pagina 12 - Nominal values only

2 IMPROPER INSTALLATION MAY CRE-ATE A CONDITION WHERE THE OP-ERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE. IMPROPER INSTALL

Pagina 13

20 Table C-1: ST9103 DETAILED SEQUENCE OF OPERATION Mode Action System Response Thermostat calls for heat. ("W" terminal is energized). a.

Pagina 14

21 R7184 LED Diagnostic Light The LED diagnostic light has several functions. It indicates the state or mode in which the oil burner is operating. It

Pagina 15

22Indicator light is on. Cad cell is defective, sees external light, or connections have shorted. Go to step 4. 3. Check indicator light with burne

Pagina 16 - APPENDIX B: WIRING DIAGRAM

23 Table C-3: R7184 Troubleshooting continued from previous page Procedure Status Corrective Action Indicator light turns off. Eliminate external

Pagina 17 - WIRING NOTES

24 Table C-3: R7184 Troubleshooting continued from previous page Procedure Status Corrective Action Indicator light is on. Remount control onto b

Pagina 18

25Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy Photo Cell wiring shorted or room light leaking into phot

Pagina 19

26Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy System temperature rise too high. System temperature rise

Pagina 20 - Limit switch string closes

27 Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy Airflow blocked or dirty air fil-ter. Clean or replace ai

Pagina 21 - Troubleshooting

28REPAIR PART LIST – P3HMX14F10001 & P3HMX20F12001 ITEM DESCRIPTION 1 Assembly. Left Side Panel (Tan) 2 Assembly, Right Side Panel (Tan) 3

Pagina 22 - Continues on next page

29REPAIR PART LIST – P3LBX12F08001A & P3LBX14F12001A ITEM DESCRIPTION 1 Panel Assembly, Left Side (Tan) 2 Panel Assembly, Right Side (Tan)

Pagina 23

3 In the upflow position, the heat ex-changer support screw shown in the picture may be removed. This may be preferable if the furnace rear panel wil

Pagina 24

30REPAIR PART LIST – P2HMX12F08001 ITEM DESCRIPTION 1 Assembly. Left Side Panel (Tan) 2 Assembly, Right Side Panel (Tan) 3 Assembly, Rear Panel

Pagina 25

31 REPLACEMENT PART CONTACT INFORMATION This is a generic parts list. To request a complete parts list, refer to the contact information below: • C

Pagina 26

Subject to change without notice. Printed in U.S.A. 035-17473-001 Rev. A (0503) Copyright by Unitary Product Group 2003. All rights reserved.

Pagina 27 - Air Filter Locations

4 SUSPENDED INSTALLATION Refer to Figure 1. Maintain clearances to combustibles as outlined in Table 1. The furnace may be suspended by field fabri-c

Pagina 28

5 Fig. 2: Common Chimney Problems Table 2: Common Chimney Problems Refer to Figure 2 Key Trouble Diagnostic Remedy A Top of chimney lower than s

Pagina 29

6 Table 3: Minimum Chimney Base Temperatures (°F) Chimney Height (ft.) Nozzle 11 20 28 36 Chimney Thermal Resistance < R6 0.50 300 400 535 725 0.

Pagina 30 - (140 Deg. Low Pos.)

7 Accessories requiring 120 VAC power sources such as electronic air cleaners and humidifier transformers may be powered from the ST9103 EFT. Do not

Pagina 31

8 OIL BURNER P*HMX and P*LBX furnaces are equipped with Beckett AFG Series oil burners. The oil burner must align prop-erly with the cerafelt fiber c

Pagina 32 - Group Drive 73069

9 The Beckett burner bulk air band is should be closed, and the air shutter initial setting should be approximately 7.00. Note A: Locate hole at leas

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