Unitary products group G9T-DH Manuale di Installazione

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035-19599-001 Rev. A (1103)
EFFICIENCY
RATING
CERTIFIED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
HIGH EFFICIENCY
TUBULAR HEAT EXCHANGER SERIES
MODELS: 90% P*DH / G9T-DH / FG9-DH (Downflow)
40 - 120 MBH INPUT
(11.72 - 35.17 KW) INPUT
INSTALLATION MANUAL
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
TABLE OF CONTENTS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TWINNING AND STAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . . .12
CONDENSATE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .20
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LIST OF FIGURES
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Furnace Base Rectangular Perforated Panel . . . . . . . . . . . . . . . . . . . 6
Filter Rack Assembly and Attachment . . . . . . . . . . . . . . . . . . . . . . . . . 7
Return Filter Grill and Return Duct Installation . . . . . . . . . . . . . . . . . . . 7
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . . 8
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Polarity Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Heating and Cooling Thermostat Connections . . . . . . . . . . . . . . . . . 11
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . . 11
Single Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . 12
Two-Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 12
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Horizontal Vent Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Termination Configuration - 2 Pipe Horizontal . . . . . . . . . . . . . . . . . .16
Double Horizontal Sealed Combustion Air and Vent Termination . . .16
Double Vertical Sealed Combustion Air and Vent Termination . . . . .16
Sealed Combustion Air Intake Connection and Vent Connection . . .16
Combustion Airflow Path Through The Furnace Casing
to the Burner Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . .18
Attic Combustion Air Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Condensate Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Condensate Drain Connections . . . . . . . . . . . . . . . . . . . . .20
Pressure Switch Tubing Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Typical Heat/Cool Speed Tap Connections . . . . . . . . . . . . . . . . . . . .24
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Minimum Duct Sizing For Proper Airflow . . . . . . . . . . . . . . . . . . . . . . . 4
Round Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Filter Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
High Altitude Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Combustion Air Intake and Vent Connection Size at Furnace
(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Combustion Air Supply and Vent Piping . . . . . . . . . . . . . . . . . . . . . . .13
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Unconfined Space Minimum Area in Square Inch . . . . . . . . . . . . . . .17
Horizontal Condensate Drain Hose Sizes . . . . . . . . . . . . . . . . . . . . .19
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Blower Performance CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Filter Performance - Pressure Drop Inches W.C. and (kPa) . . . . . . . .25
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Sommario

Pagina 1 - INSTALLATION MANUAL

035-19599-001 Rev. A (1103)EFFICIENCYRATINGCERTIFIEDThis product was manufacturedin a plant whose quality systemis certified/registered as beingin con

Pagina 2

035-19599-001 Rev. A (1103)10 Unitary Products GroupSECTION V: ELECTRICAL POWERAnnual Fuel Utilization Efficiency (AFUE) numbers are determined in acc

Pagina 3 - INSPECTION

035-19599-001 Rev. A (1103)Unitary Products Group 11IMPORTANT: Some electronic thermostats do not have adjustable heatanticipators. They may have othe

Pagina 4 - SECTION II: DUCTWORK

035-19599-001 Rev. A (1103)12 Unitary Products GroupSingle-Wire Twinning InstructionsConnect the control wiring as shown in the diagram below. 1. Conn

Pagina 5 - Horizontal Models

035-19599-001 Rev. A (1103)Unitary Products Group 13COMBUSTION AIR/VENT PIPE SIZINGSelect the correct size from Table 9. The size will be determined b

Pagina 6 - SECTION III: FILTERS

035-19599-001 Rev. A (1103)14 Unitary Products Group7. All joints must provide a permanent airtight and watertight seal.8. Support the combustion air

Pagina 7

035-19599-001 Rev. A (1103)Unitary Products Group 15VENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations.1

Pagina 8 - SECTION IV: GAS PIPING

035-19599-001 Rev. A (1103)16 Unitary Products GroupVERTICAL VENT APPLICATIONS AND TERMINATIONRoof mounted vertical terminals may be field fabricated.

Pagina 9

035-19599-001 Rev. A (1103)Unitary Products Group 17The combustion air intake pipe should be located either through thewall (horizontal or side vent)

Pagina 10 - SECTION V: ELECTRICAL POWER

035-19599-001 Rev. A (1103)18 Unitary Products GroupVent and Supply (Outside) Air Safety Check ProcedureFollow the procedure in ANSI Z223.1 National F

Pagina 11

035-19599-001 Rev. A (1103)Unitary Products Group 19Specially Engineered InstallationsThe above requirements shall be permitted to be waived where spe

Pagina 12 - VENT SYSTEM

035-19599-001 Rev. A (1103)2 Unitary Products GroupSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use w

Pagina 13 - Unitary Products Group 13

035-19599-001 Rev. A (1103)20 Unitary Products GroupDrain Connection - The following steps apply to all models. For hori-zontal application, also foll

Pagina 14 - VENT CLEARANCES

035-19599-001 Rev. A (1103)Unitary Products Group 21TOOLS AND INFORMATION THAT WILL BE REQUIRED IN ORDER TO PROPERLY PERFORM THE FURNACE STARTUP PROCE

Pagina 15 - NEUTRALS

035-19599-001 Rev. A (1103)22 Unitary Products GroupIn the USA use the following formula to calculate the furnaceinput.For natural gas multiply the he

Pagina 16

035-19599-001 Rev. A (1103)Unitary Products Group 23DO NOT ADJUST the manifold pressure regulator if the actual input isequal to or within 8% less tha

Pagina 17 - Unitary Products Group 17

035-19599-001 Rev. A (1103)24 Unitary Products GroupADJUSTMENT OF TEMPERATURE RISEThe temperature rise, or temperature difference between the return a

Pagina 18 - Ventilated Combustion Air

035-19599-001 Rev. A (1103)Unitary Products Group 25NOTES:1. Airflow expressed in standard cubic feet per minute (CFM) and in cubic meters per minute

Pagina 19

035-19599-001 Rev. A (1103)26 Unitary Products GroupAPPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOWTo determine the approximate airflow of t

Pagina 20 - ADJUSTMENTS

035-19599-001 Rev. A (1103)Unitary Products Group 27SECTION XI: WIRING DIAGRAM FIGURE 33: Wiring Diagram

Pagina 21

Subject to change without notice. Printed in U.S.A. 035-19599-001 Rev. A (1103)Copyright © by York International Corp. 2003. All rights reserved. Supe

Pagina 22 - 22 Unitary Products Group

035-19599-001 Rev. A (1103)Unitary Products Group 3INSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transit

Pagina 23 - Natural Gas Propane (LP)

035-19599-001 Rev. A (1103)4 Unitary Products GroupSECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1. H

Pagina 24 - 24 Unitary Products Group

035-19599-001 Rev. A (1103)Unitary Products Group 51. The Air Temperature Rise is determined by subtracting the ReturnAir Temperature Reading from the

Pagina 25 - FILTER PERFORMANCE

035-19599-001 Rev. A (1103)6 Unitary Products GroupHorizontal Installations Without a Cooling Coil CabinetWhen installing this appliance, the furnace

Pagina 26 - DETERMINE SYSTEM AIRFLOW

035-19599-001 Rev. A (1103)Unitary Products Group 7Downflow FiltersA top return filter rack is supplied with the furnace. Two standard filtersare supp

Pagina 27 - SECTION XI: WIRING DIAGRAM

035-19599-001 Rev. A (1103)8 Unitary Products GroupATTIC INSTALLATIONThis appliance is design certified for line contact when the furnace isinstalled

Pagina 28 - Group Drive 73069

035-19599-001 Rev. A (1103)Unitary Products Group 9GAS PIPING INSTALLATIONProperly sized wrought iron, approved flexible or steel pipe must beused whe

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