Unitary products group FG9-DH Manuale di Servizio

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035-19600-001 Rev. B (0204)
USER’S INFORMATION,
MAINTENANCE AND
SERVICE MANUAL
MODELS: 90% P*DH / G9T-DH / FG9-DH (Downflow)
EFFICIENCY
RATING
CERTIFIED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
The manufacturer recommends that the user read all sec-
tions of this manual and keep the manual for future refer-
ence.
SECTION I: USER’S INFORMATION
SAFETY
1. The furnace area must be kept clear and free of combustible mate-
rials, gasoline and other flammable vapors and liquids.
2. Insulating materials may be combustible. The furnace must be
kept free and clear of insulating materials. The furnace area must
be examined when installed in an attic or other insulated space or
when insulation is added to be sure that the insulation material has
been kept away from the furnace.
3. The furnace needs air for combustion in order to operate properly
and safely. Do not block or obstruct air openings on the furnace,
air openings to the area where the furnace is installed, or spaces
around the furnace.
4. Follow the instructions exactly as shown on the OPERATING
INSTRUCTION LABEL or the Start-up and Shutdown Instructions
on Page 3 of this manual when lighting the furnace or turning the
furnace off.
5. Should the gas supply fail to shut off or if overheating occurs, shut
off the gas valve to the furnace before shutting off the electrical
supply.
6. Do not use this furnace if any part has been under water. A flood-
damaged furnace is extremely dangerous. Attempts to use the fur-
nace can result in fire or explosion. A qualified service agency
should be contacted to inspect the furnace and replace all gas
controls, control system parts, electrical parts that have been wet
or the furnace if deemed necessary.
FIRE OR EXPLOSION HAZARD - Failure to follow
safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone (including cell phone) in your building.
Leave the building immediately.
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
CONTACT INFORMATION
Go to website at www.york.com click on “contact”, then click on “contact form” and follow the instructions.
Contact us by mail:
York International Corperation
Consumer Relations
5005 York Drive
Norman, OK 73069
TABLE OF CONTENTS
CONTACT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
USER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTRUCTIONS FOR EXAMINING THE FURNACE
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HOW YOUR GAS FURNACE WORKS . . . . . . . . . . . . . . . . . . . . . . 3
START-UP AND SHUTDOWN INSTRUCTIONS . . . . . . . . . . . . . . . 3
Read the Instructions Below Before Trying to Start the
Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
To Turn Off the Appliance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FURNACE USER MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Blower Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Removing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Motor Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE AND MAINTENANCE MANUAL . . . . . . . . . . . . . . . . . . . . . 5
SAFETY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FURNACE MAINTENANCE SECTION . . . . . . . . . . . . . . . . . . . . . . .5
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Continuous Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Intermittent Blower - Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Heating Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hot Surface Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
FURNACE CLEANING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Burner Removal/Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning the Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning the Secondary Heat Exchanger . . . . . . . . . . . . . . . . . . .6
Cleaning the Vent / Air Intake System . . . . . . . . . . . . . . . . . . . . . .6
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
FURNACE CONTROL DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . .6
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
FIELD INSTALLED ACCESSORIES - NON-ELECTRICAL . . . . . .10
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . .10
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
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Sommario

Pagina 1 - SERVICE MANUAL

035-19600-001 Rev. B (0204)USER’S INFORMATION,MAINTENANCE AND SERVICE MANUALMODELS: 90% P*DH / G9T-DH / FG9-DH (Downflow)EFFICIENCYRATINGCERTIFIEDThis

Pagina 2 - INSTALLATION

035-19600-001 Rev. B (0204)10 Unitary Products GroupFIELD INSTALLED ACCESSORIES - NON-ELECTRICALFIELD INSTALLED ACCESSORIES - NON ELECTRICALMODEL NO.

Pagina 3

035-19600-001 Rev. B (0204)Unitary Products Group 11SECTION IV: WIRING DIAGRAM FIGURE 9: Wiring Diagram

Pagina 4

Subject to change without notice. Printed in U.S.A. 035-19600-001 Rev. B (0204)Copyright © by Unitary Products Group 2004. All rights reserved. Supers

Pagina 5

035-19600-001 Rev. B (0204)2 Unitary Products Group7. NEVER . . .Store flammable materials of any kind near your fur-nace. Gasoline, solvents, and oth

Pagina 6

035-19600-001 Rev. B (0204)Unitary Products Group 3HOW YOUR GAS FURNACE WORKSYour furnace is a very easy appliance to take for granted. Season afterse

Pagina 7 - Unitary Products Group 7

035-19600-001 Rev. B (0204)4 Unitary Products GroupBlower CareEven with good filters properly in place, blower wheels and motors willbecome dust laden

Pagina 8 - 8 Unitary Products Group

035-19600-001 Rev. B (0204)Unitary Products Group 5SECTION II: SERVICE AND MAINTENANCE MANUALSAFETY SECTIONThe following safety rules must be followed

Pagina 9 - (2 Req,d)

035-19600-001 Rev. B (0204)6 Unitary Products GroupA momentary loss of gas supply, flame blowout, or a faulty flame probecircuit will result in a disr

Pagina 10 - 10 Unitary Products Group

035-19600-001 Rev. B (0204)Unitary Products Group 7CONTINUOUS FLASH: This indicates that flame was sensed whenthere was not a call for heat. With this

Pagina 11 - SECTION IV: WIRING DIAGRAM

035-19600-001 Rev. B (0204)8 Unitary Products GroupSECTION III: REPLACEMENT PARTS LIST151611737A131011145812927662427263538343233253622372120282923313

Pagina 12 - Limited Warranty

035-19600-001 Rev. B (0204)Unitary Products Group 9ITEM DESCRIPTIONMOTOR1 MOTOR, DIRECT DRIVE BLOWER2 MOTOR, VENTOR ASS’YELECTRICAL3 CAPACITOR (7.5MFD

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